HP 5000/5100 MAINTENANCE KIT INSTRUCTIONS

The following parts are included in this maintenance kit:

1 Fusing Assembly (5000) RG5-5455

1 Fusing Assembly (5100) RG5-7060

1 Tray 1 Pick Up Roller (5000/5100) RB2-1820

1 Tray 2 Pick Up Roller (5000/5100) RB2-1821

1 Tray 2 Separation Pad w/Spring (5000) RG9-1485

1 Tray 1 Separation Pad (5100) RF5-4119

1 Tray 1 Separation Pad (5000) RF5-3439

1 Tray 2 Separation Pad (5100) RF5-4120

2 Tray 3 Feed Roller (5000) RF5-2634

1 Transfer Roller (5000) RG5-3579

1 500 Sht. Sep/Feed & p/u roller (5100) RG9-1542

Please Note: Turn the printer off, unplug it, and allow it to sit for 30

minutes before performing these maintenance procedures.

Fuser Removal & Installation:

1. Remove the paper tray and toner cartridge from the printer.

2. Turn the printer around so that the rear is facing you.

3. Open the rear door by pushing inward on its left and right side levers.

4. Remove the rear door support strip by pinching it at the top and pulling it

from the printer’s frame.

5. Slide the rear door to the left and remove it from the printer.

6. Unfasten the two hex screws at the left and right side of the fuser.

7. Grab the two green levers at the rear of the fuser and lift it slightly upwards

while pulling the fuser out toward the rear of the printer. It may be

necessary to gently pry upward on the fuser to free it from the two detents.

The left side of the fuser may require more force to separate it from the

printer.

8. Install replacement fuser in reverse fashion. Be sure that the left and right

side green levers are in the upward position.

Transfer Roller Removal & Replacement:

1. Turn the printer around so the front is facing you.

2. Open the top cover and locate the transfer roller.

3. Lift the small green handle on the far right side of the registration assembly.

4. Remove the two self tapping screws from the left and right side of the

transfer guide. Lift and remove the transfer guide from the printer.

5. Using the blue cleaning brush located on the underside of the top cover, lift

up on the gear at the right side of the transfer roller until it snaps free of its

clip. Remove the transfer roller from the printer.

6. Install replacement transfer roller in reverse fashion.

Tray 1 Pick Up Roller & Tray 1 Separation Pad Replacement:

1. Open the top cover. Lift the green center handle on the registration

assembly. Locate the pick up roller.

2. Pinch the clip on the inner right side of the pick up roller and slide it to the

right. Lift and remove the pick up roller from the shaft.

3. Open the front cover and separate the paper guide tray from the inside of the

front cover by releasing its left and right side guide pins.

4. Fully lower the front cover and remove it from the printer by sliding it to the

right.

5. Fully lower the paper guide tray and remove it from the printer.

6. Looking into the front of the printer, locate the Tray 1 separation pad.

Reach in through the top of the printer and push down on the separation

pad. While pushing down, place a flathead screwdriver underneath the

separation pad (through the front of the printer) and gently pry the

separation pad until it pops out. Remove it from the printer.

7. Push down on the spring loaded separation pad mount and snap the new

separation pad into place. Make sure the silver edge is facing the front of the

printer.

8. Re-install the paper guide tray and the front cover.

9. Drop the new Tray 1 pick up roller onto its shaft with its tabbed edge

towards the left. Slide the pick up roller to the left until it locks in place then

push the right side roller clip tight up against it.

Tray 2/250 Sheet Optional Tray Pick Up Roller Replacement:

1. Turn the printer onto its left side.

2. Locate the main pick up roller on the underside of the printer. Pinch the clip

and lift the top white plastic roller upward. Remove the pick up roller from

the shaft.

3. Place the new pick up roller onto the shaft (with its nipple facing up) and

lower the top white plastic roller until it snaps into place.

4. Return the printer to the upright position.

Tray 2/250 Sheet Optional Tray Separation Pad Replacement:

1. Remove all paper from the paper tray (Tray 2).

2. Gently pry the separation pad from the front of the paper tray using the edge

of a flathead screwdriver.

3. Snap the new separation pad into place with the two arrows pointing toward

the front of the paper tray.

Resetting Maintenance Count:

1. Hold down ITEM – (minus) & VALUE – (minus) keys and power printer on.

Display should read ‘Resetting Maint Count’.

2. Run Configuration Page. Display should read ‘0 Pages since Last Maint’.